Our services - Complete technical services
We accompany your project from the initial idea to the manufacture of complex equipment! Enjoy the benefits of our team coordinating the entire technical process, allowing you to obtain a high-quality end product from a single supplier as quickly as possible, thanks to our well-coordinated project team!
The implementation of custom developments and small-batch production often requires the cooperation of multiple sectors and numerous suppliers, which consumes a lot of time and energy. We aim to relieve our customers of this burden with our "one-stop shop" service.
We are able to perform preparatory tasks, electronic and mechanical design, and certain manufacturing processes in-house: small-batch circuit board manufacturing, cable harness manufacturing, 3D printing, assembly, small-batch TIG welding, and laser welding.
For larger volumes or special manufacturing requirements, we involve our partners to provide the necessary capacity and technology: high volume circuit board manufacturing, metalworking: laser cutting, water jet cutting, sheet metal hemming, powder coating, galvanizing, CNC.
Engineering services
Our engineering services focus on providing comprehensive support for complex development projects involving multiple fields. Our experienced engineers accompany the processes from concept to implementation, ensuring that the technical solutions meet the project objectives in terms of both functionality and feasibility.
Technical project management
In most cases, we accompany projects from the assessment of needs to serial production. A carefully designed system architecture, budget and timeline guarantee that we will manage our resources well, and finish on time. Our company stands for full-precision workmanship.
Fundamental research
With experienced and well-educated engineers, we perform tasks that are crucial for decision making of our customers. This research and consulting activity is not usually directly related to development process, but serves as a forecast of the feasibility of a given individual development and its recommended technical solutions.
Specification
A well detailed specification is essential for a successful project. To be certain that the final solution fulfils all the customer’s needs and requirements, we offer to assist in defining and creating the specification for both hardware and software development.
Electronics hardware design
Our hardware development service starts with comprehensive system design. In addition to circuit diagram and printed circuit board design, we also manage prototype production and testing in accordance with specifications. We always design circuit diagrams regarding to mass production requirements, and, upon request, we undertake production management through our circuit manufacturing partner or deliver the final design to the client. With our professional circuit design software, Altium Designer, we serve the design needs of our partners as efficiently as possible.
Mechanical engineering design
Mechanical developments are always carried out taking into account both functional requirements and manufacturability considerations. We work with the SolidWorks 3D CAD system, which enables accurate, detailed modeling of parts and assemblies, as well as fast and reliable preparation of technical documentation for manufacturing.
Software design and development
We have several years’ experience in microprocessor software development including STM, Atmel and TI processors, and we can quickly adapt for other manufacturer’s microprocessor. We provide complete solution for development, testing and debugging according to the specifications. We have the capability to develop PC and Android applications mainly in Java and C#.
Consultancy, re-engineering, reverse engineering
With our professional knowledge, we offer our customers to consult with their existing electronic or software solutions, and as required we provide reverse and re-engineering services to make modifications, improvements or enhance the product functionality.
Production
Our goal is to maintain such a wide range of in-house manufacturing expertise that we can support development processes quickly, flexibly, and in a coordinated manner. This means that various technologies, from electronics assembly to mechanical machining, are directly accessible and can be combined, which speeds up the production of prototypes and the testing of technical solutions.
In the field of electronics, we provide support for larger-volume production and manufacture products with our reliable partners, while in mechanical engineering processes, we are primarily optimized for small and medium-sized series production, where flexibility and quick reactions are a real advantage.
Electronics manufacturing
Our electronics manufacturing activities are based on two pillars: small-batch, in-house production and larger-volume production carried out in cooperation with partners.
Small batch jobs are carried out in our own workshop using stencils, manual insertion, reflow oven and manual soldering. This solution allows for quick response, especially in the development phase when prototypes need to be produced within short deadlines.
For larger production volumes, our reliable partner, Vision SMT Kft., provides a full range of electronic manufacturing services. They work with modern, automated SMT and THT placement lines, wave soldering, automatic optical inspection (AOI), as well as functional testing, programming, and final assembly. This cooperation enables us to implement our customers' electronic projects quickly and reliably, with consistent quality from development to series production.
Our partner:
Cable harness manufacturing
Cable harnesses are manufactured by an experienced technician with engineering and procurement backgrounds. Manufacturing is carried out according to individual requirements with short lead times using a panel assembly system, which ensures accurate dimensional and layout compliance as well as repeatable, error-free assembly. The 3D-printed accessory components for the harnesses are manufactured in-house, while the laser-cut, hemmed, powder-coated sensor brackets are supplied by our partner.
3D printing
Our ABS-based 3D printer with a working area of 450×450×450 mm is at your disposal. The instruments primarily support our own developments and manufacturing tasks. We use our technology primarily to support our own developments, enabling us to quickly produce prototypes, fit tests, and custom parts. If special technology or greater manufacturing capacity is required, we provide the appropriate solution with the involvement of our domestic and Japanese partners.
Laser cutting
Laser cutting is an important complementary element of our projects, as it enables the rapid and dimensionally accurate production of unique components and cladding elements. Our partners' modern machines ensure excellent cutting quality for structural steel up to 20 mm thick, stainless steel up to 10 mm thick, and aluminium up to 8 mm thick. This technological background guarantees that our projects always receive accurate and reliable quality components.
Sheet metal hemming
Sheet metal hemming is performed by our partners using CNC-controlled hemming machines, which ensure high precision and repeatability. More complex geometries, fine curves, and small radius bends can also be achieved. The process enables the precise manufacture of unique parts and covering the technical requirements regarding to the project specification.
Water jet cutting
Water jet cutting is a particularly advantageous solution for materials where heat effects or reflection would be a problem. It is primarily used for copper, fiberglass sheets, plastic, and rubber.
Our partner:
Galvanizing
When it comes to surface treatment, whether it is a decorative coating or a technically critical layer, Aerometál Kft. ensures that the components are manufactured in accordance with the requirements of our project, using a reliable and documented process. Our projects primarily require the tinning of copper busbars and the anodizing of aluminium components, but their services include a wide range of galvanic coatings: nickel plating, chrome plating, hard anodizing, galvanizing, and silver plating.
Our partner:
CNC machining (milling and turning)
Machining with modern, multi-axis machines enables the efficient and dimensionally accurate production of complex geometries and unique structural elements, even in small batch production. Our partners IronIcon Kft. and Repszer Kft. ensure reliable and high-quality workmanship in the manufacture of our CNC components.
Our partners:
TIG welding
We perform TIG welding with our own welding machine, which can be used in both AC and DC modes, enabling us to weld steel, stainless steel, aluminium, and copper alloys. The high current strength of up to 500 amps makes the equipment particularly suitable for tasks involving thicker materials and materials with high thermal conductivity. A 2.4×2.4-meter, versatile welding table helps positioning the workpieces precisely. We use it regularly in the production of our own prototypes. If special material quality, certified welding, or larger-volume work is required, we involve an external welding specialist or partner company.
Our partner:
Laser welding
Laser welding is performed with our 3 kW handheld laser welding equipment, which is suitable not only for welding, but also for cutting, seam cleaning and surface cleaning. The double-axis oscillating laser beam allows us to create straight, zigzag, circular, and spiral welding patterns, which is particularly advantageous when a larger bonding surface, aesthetic appearance, or better crack resistance is required.
The most crucial advantage of this technology is the minimal heat input, which reduces material distortion and preserves surface quality. Circular seams are particularly well suited for joints where even heat distribution and long-term strength of the closed bond are of paramount importance, such as battery cell connection surfaces. For large-volume or special certification projects, we engage external partners.
